Pavailler frozen par-baked Ciabatta & special breads line

Manufacturers: Agriflex, VMI, Pavallier, Soco systems, Cryolink
Year: 1999 – 2024
Capacity: Depending on product up to 1000Kg/hr
For production of Artisan bread and Ciabatta
Location: South Europe
Out of production, still installed

Consisting of:

Ingredient storage
Flour Supply
• Manual Dosing – Agriflex, 1999
• Silos 1–4 – Agriflex, 1999–2002
o 1999 Fiberglas silos (2)
o 2002 Canvas silos (2)
• Hopper / Suction Filter – Agriflex & PIAB, 2001 & 2020
Liquid Sourdough
• Fermento Multitank – Air Control, 2007
Water Dosing
• Cold Water Dosing – Stoppil Digital IMF, 2022

Mixing
VMI Carousel mixing system LINEAIRE N.100692
• Elevator, Shuttle, Dosing Station – VMI, 1999
• Mixers – VMI 2330 MAEH, 1999 (x3)
• VMI Divider
• 2 Benier Linear rounders

Make-up
Ciabatta Line – Pavailler, 1999–2000
• Elevators, Cutting Discs, Flour Dispensers, Guillotine
• Laminators, Pressers, Belts, Hopper
Specialty bread line – Pavailler, Bertrand Puma, Benier, 1999–2014
• Elevators, Feeders, rounders, conveyors, laminator
• Weigher (HT2100A), check weigher
Shared System
• Flour Recovery & Sieving – 750 Micron

Proofing
• Preloader Belt – Pavailler, 2000
• Proofing Cabinet – Arspan, 1999

Baking
• Oven loader, type Scrabble
• Oven Conveyor – Ashworth, 2006
• Oven – Pavailler, 1999 (Cyclothermic, 2000kg/h, 55KW)
– Length: 1830 cm
– Width: 357 cm
– Height: 301 cm
– Gas heated, 2 burners – equipped with GFG system, 2024
• Oven unloader, type retraction belt

Cooling & Freezing
• Cooler – Cryolink OMNIPRO 125, 2005
– 18 levels, entry at bottom, exit at top
• Freezer – Cryolink OMNIPRO 125, 2005
– Entry at bottom, exit at top
No compressor included

Packaging
Carton Handling
• Checkweigher – Mettler Toledo C2130, 2024
• Labelers – Segepar/Zebra, 2014
• Film Wrapper – Bulteau System AKATITANIUM, 2014
• Tape Sealer – SIAT SM11-S, 2013
• Cartoner – Soco System BE 2400 ATS L, 2012
• Metal Detector – LOMA IQ3 MD, 2015

Palletizing
• Spider Palletizer – Spider, 2008

Support Systems
Air & Steam
• Compressors – Kaeser ASK34 & SK25, 2018 & 2020
• Air Dryer – Kaeser TB26, 2004
• Steam Boiler – Unical BAHR’UNO 800 CB, 2023
Fuel Distribution
• AdBlue, GNR, GO Tanks – Blue Master & others

Laboratory Equipment
• Balances – Ohaus, Dini Argeo (2017–2022)
• Microbiological Oven – EM4
• Surface Analyzer
• Lab Ovens – Pavailler, VMI
• Fridges – Whirlpool, Dometic
• Laminator – Puma EURO, 2002

Capacities:
Artisan bread: Weight range 150 to 700 gram, capacity approx. 400 kg dough per hour.
Ciabatta: Capacity approx. 1000 kg dough per hour