Rademaker frozen dough sheeting line 800mm wide

Manufacturer: Rademaker
Year: 2018
Capacity: Depending on product
The line was purchased to produce (frozen) puff pastry sheets
Location: The Netherlands
Line has hardly been used
The line will remain installed until approximately the end of week 26. After that, it will be placed into storage.

Consisting of:

Flour duster
Flour duster
Pressure roller
Quick reducer
Flour duster
Cross roller
Flour duster
Sheeting unit
Flour duster
Sheeting unit
Sheeting unit
Control panel
Conveyor
Flour duster
Brush
Rotating blade
Dough return
Rotating blade
Guillotine
Dough return
Conveyor
Control box
The production line can also be extended with a tunnel freezer, depending on your requirements.
The line was originally purchased for the production of (frozen) puff pastry sheets.
However, the line can be used for a wide variety of products. Various tools and attachments can be purchased to make this possible, depending on the required product range.

Specifications
Manufacturer Rademaker - Packo
Model Sheeting line and Universal line - Nitrogen freezer
Year 2018
Condition Used
Serial Number P20073.01/02
Type of Machine Dough processing / sheeting line / rollout line and universal line
Product Dough
Dimensions current sheets 150 gram, 230 x 180 x 3 mm dough sheets
Shaping range Dough reduction possible from approx. 41.5 mm to 2.1 mm (+/- 0.1 mm) in 5 pressing stages
Freezing tunnel Nitrogen
Available per Direct
Electric 400 V - 3 Ph - 50 Hz
Floor surface ± 27,5 x 3 meter
Description
Complete industrial Rademaker dough processing / sheeting line / rollout line with universal line and Packo nitrogen freezer, designed for the continuous production of flat dough sheets, followed by cutting into uniform square portions and direct transfer into a Packo freezing tunnel. Products like Puffy Pastry dough, croissant dough and Dansih patry dough sheets can be produced on this line. Line availabe for sale because of change of production.

Working principle:

Feeding of thick laminated dough slabs, gradual reduction via multiple gauging / pressing stages. Formation of a continuous dough sheet, cutting (slitting) longitudinal dough strips then cutting them, with a cross cutter, into its final shape before entering into the Packo freezing tunnel for quickly freezing of the dough sheets. To prevent the dough sticking to the conveyor belt a continuous flow of flour is added in different stations. The line has an automatic removal and collection of excess dough for reuse. The last part of the line, just before the transfer into the Packo freezing line, is a 4 meter processing zone which can be used for adding any sort of topping.

Technical Highlights:

Used for 150 gram, 230 x 180 x 3 mm dough sheets.
Dough reduction possible from approx. 41.5 mm to 2.1 mm (+/- 0.1 mm) in 5 pressing stages.
Integrated longitudinal and cross cutting system.
Electronic thickness control system.
Multiple flour dosing systems.
Waste dough recovery system.
Ammeraal Beltech food-grade blue belts.

Scope of Supply:

Rademaker dough sheeting / universal line 27,5 meters total.
5 Conveyors and thuss 5 steps of thickness reduction.
Approx. 4 meter open conveyor section.
Free standing control panel with Siemens Simatic S7-1500 PLC.
Operation panel, Siemens Simatic HMI Touch screen.
Packo freezing tunnel, type Tunnel 4x0.9M, model 300.4/204, year 2006, production hours: 11.899 hour. (Nitrogen tanks excluded).

Additional features:

Line in an excellent condition, still located in the factory.
Low operation hours.
Line per direct available.