Femia, Urschel, NON, frozen french fries line

The line has undergone mechanical renovation.
The line consists of machines from various companies, all machines are made of stainless steel, except for the structure of the drum washer and the freezing tunnel. The body and coolers of the freezing tunnel are made of carbon steel - galvanized, the belt and gutters are made of stainless steel.
The structure of the drum washer is painted, other elements are made of stainless steel.
All machines have functional drives, valves and regulators.
The entire line is approx. 100 m long.
Total electrical power consumption is approximately 130 kW.

I. FEMIA 2-chamber washer and descaler with a threshold receiving conveyor
Dimensions:
Total length – 6,450 mm;
Total width – 2,190 mm;
Total height – 2,400 mm.

Descaling chamber:
Drainage chamber:
Threshold receiving conveyor:

Technical data:
The water circulation system consists of 5 circuits powered by 1 collector, the turbulent water movement is generated by nozzles located on the piping of individual circuits
Water pump - power 10 kW;
The raw material is transferred from the descaling chamber using a water stream from the nozzles,
and it is collected via a water jet belt conveyor with threshold (drainage) belt
Bathtubs and conveyor made of stainless steel
Construction of a water circulation system – galvanized steel pipes

II. Potato drum washer with water spray:
Drum made of acid-resistant steel, housing made of acid-resistant steel, structure - carbon steel.
Dimensions:
Length – 5.100 mm;
Width – 1.200 mm;
Height – 2.500 mm.

Technical data:
Installed power - 1.5 kW;
Capacity max. – up to 5000 kg/h;
Water demand – 4000 l/h;
Drum revolutions – 12 U/min;
Drum diameter - 900 mm;
Drum length – 3.800 mm;
Weight – 1.775 kg.

III. Weighing and steam pressure scalding unit with a thresholds feeder or raw materials
Dimensions:
Total length - 10,500 mm;
Total width - 3,400 mm;
Total height - 5,100 mm.

The team includes the following devices:
Loading conveyor onto the weigher - threshold - modular belt;
Raw material portion weigher - strain gauge;
The valve opens with a pneumatic actuator
scalding unit:
Steam infuser (pear) Universal 600:
Manufacturer - Paul Kuntz CO GmbH, Germany;
Capacity of the pressure infuser - 800 l;
Operating pressure of the infuser - up to 14 atm;
Steam consumption per 1 kg of raw material - approx. 0.3 kg;
Length of the raw material brewing cycle - depends on the steam pressure;
Feed - opening and closing - steam actuator;
Hopper for the scalded raw material;
Screw receiver - unloading from the chute;
Steam expansion tank - 1000 l;
Set of automatic valves and pressure piping;
Capacity up to 6 t/h;
Entirely made of stainless steel.

IV. Roller wiper, 8-brush
Dimensions:
Length – 3,970 mm;
Width – 1,900 mm;
Height – 2,680 mm;

Technical data:
Producer – MEGA Bełżyce;
Year of production – 2010;
Roller length – 3,000 mm;
Brush rollers driven by four motors with geared motors;
Power of each engine – 1.5 kW;
Screw drive – approx. 3kW;
Weight of the device – 1,200 kg.

V. Inspection table
Overall dimensions:
Length - 6,200 mm;
Width – 1,300 mm;
Height – 1,900 mm (with lighting)

Technical data:
Polyurethane belt - white;
Belt length – 6,000 mm;
Belt width - 800 mm;
Height to the working surface of the belt - 1,250 mm (adjustable ± 400 mm;
Motor – gear motor – 0.57 kW – 1,310 U/min;
Four illuminating lamps;
On four swivel wheels;
Made entirely of stainless steel.

VI. Descaler with an inclined conveyor
Overall dimensions:
Total length - 4,950 mm;
Total width - 1,400 mm;
Total height - 1,570 mm.

Technical data:
The raw material is transferred from the descaling chamber using a horizontal water stream forced by a circulation pump and a rotary paddle selector;
Made of: fully stainless steel.

VII. Urschel slicer
Dimensions:
Length - 1.850 mm;
Width - 2.200 mm;
Height - 1.760 mm.

Technical data:
Producer - Urschel;
Model - Q (QuantiCut Dicer);
Maximum dimensions of the cut product - 254 mm (in each direction);
Engine power - 7.5 kW;
Efficiency depending on the cutting size – 6 - 10 t/h;
Hinged lids and sliding lids provide easy access and simplify cleaning;
Prepared for continuous operation;
Cuts - slices, bars, cubes;
Very easy replacement of knife systems - by 1 person;
The machine is used for cutting various types of vegetables - potatoes, carrots, beets, turnips, parsley, celery, pineapples, peppers and many other types of vegetables;
Current equipment for the cube – 10x10x10 mm (LxWxH);
Made of stainless steel.

VIII. Separator of shorts and trimmings after cutting potato tubers into French fries
Overall dimensions:
• Length – 3,100 mm;
• Width – 1,400 mm;
• Height – 1,500 mm

Technical data:
• Has 36 orientation paths;
• Magnetic vibrators – 2 pcs;
• Vibrator operation controlled by an inverter and diodes;
• Frame and gutter made of stainless steel;
• Vibrator stabilizer – painted steel.

IX. Threshold feeder from the slicer to the blancher
Dimensions:
Total length - 4,000 mm;
Total width - 1,250 mm;
Dump height - 2,400 mm;

Technical data:
Loading height - 600 mm;
Threshold belt, polyethylene;
Tilt angle - 45°;
Working length of the belt - 3,800 mm;
Total width of the belt - 420 mm;
Working width of the belt - 300 mm;
Height of drivers - 80 mm;
Distance between drivers - 450 mm;
Drive - motor drum;
Drip gutter under the belt;
Construction - stainless steel;
All swivel wheels with locks.

X. Blancher for pre-blanching of French fries, Mather &Platt
Dimensions:
Total length - 5,100 mm;
Total width - 2,100 mm;
Total height - 2,630 mm.

Technical data:
Producer - S.A. Mather & Platt, Paris, France;
Bowl length – 4,100 mm;
Bowl cross-section – 1,900 mm;
Filling cross-section - Ø 400 mm;
Discharge cross-section – Ø 400 mm;
Steam power - open system - V-shaped pipes with holes along the entire length of the bowl;
Possibility to measure the temperature at the input and output of the raw material;
Water level overflows in the bowl (right and left);
Bottom drains in the bowl - in the front and rear parts;
Water supply from the front at the hopper and in the middle part of the right side of the bowl;
Top strip with hooks to lift the hood;
Drive power - 2.2 kW - 1,440 rpm (Bauknecht);
Transmission with smooth speed regulation;
Gear manufacturer - Ruba Fabrik;
Made of stainless steel.

XI. Inclined threshold conveyor, feeding from the pre-blanching blancher to the final blanching blancher
Overall dimensions:
Length – 2,400 mm;
Width – 1,200 mm;
Height to discharge – 1,700 mm;
Height to feed - 1,150 mm.

Technical data
Working belt width – 880 mm;
Distance between carriers – 205 mm;
Carrier height – 20 mm;
Adjustable legs;
Motor with gear motor – 0.75 kW – 1,400 rpm
Stainless steel design.

XII. Final blanching blancher Mather & Platt
Dimensions:
Total length - 5,100 mm;
Total width - 2,100 mm;
Total height - 2,630 mm.

Technical data:
Producer - S.A. Mather & Platt, Paris, France;
Bowl length – 4,100 mm;
Bowl cross-section – 1,900 mm;
Filling cross-section - Ø 400 mm;
Discharge cross-section – Ø 400 mm;
Steam power supply - open system - V-shaped pipes with holes along the entire length of the bowl;
Possibility to measure the temperature at the input and output of the raw material;
Water level overflows in the bowl (right and left);
Bottom drains in the bowl - in the front and rear parts;
Water supply from the front at the hopper and in the middle part of the right side of the bowl;
Top strip with hooks to lift the hood;
Drive power - 2.2 kW - 1,440 rpm (Bauknecht);
Transmission with smooth speed regulation;;
Gear manufacturer - Ruba Fabrik;
Made of stainless steel.

XIII. Fan dryer - stainless steel
The device is used to dry products after blanching, with air forced by five fans distributed evenly along the entire length of the device. Overall dimensions:
Total length - 6,350 mm;
Total width - 1,100 mm;
Height 1,440 (with control box - 1,600 mm)

Technical data:
Fans for drying the product - 5 pcs. (radial);
Power of one fan - 0.18 kW.