Complete Benier, Den Boer, Hartmann, Tromp tinned bread line

Manufacturer: Benier, Tromp, Winkler den Boer, Hartmann
Year: Various, 2001 – 2024
Capacity: approx. 2,300 units per hour
Location: The Netherlands
In running condition
In production? Yes

Industrial large-batch bread production line, consisting of:

1 dough preparation system, consisting of, among other things:
• 3 pc. spiral mixing machines, type SP 160 E, including bottom discharge, drum extraction, sensors, etc.;
• 1 pc. standard wagon transport, 4 stops, including standard wagons, rails, sensors, etc.;
• 1 pc. platform, stainless steel, including steps and safety fencing;
• Various controls, couplings, safety devices, etc.

1 dough processing system, consisting of, among other things:
• 1 pc. Vemag portioning machine, type HP 20 E, incl. standard lifting/tilting trolley, device, safety gates, digital control, sensors, etc.;
• 1 pc. checkweigher, stainless steel, incl. rejection device and AllScales; control scale, type WS-II;
• 1 pc. Benier conical rounding machine, stainless steel type Allround, incl. cone heating and Teflon-coated chute;
• 1 pc. Benier intermediate proofer, capacity approx. 2,300 pieces/hour, 8 rows, 9 feet, stainless steel, heated by central heating system, incl. Lauer; conveyor belt infeed, platforms, climate control, digital control, etc.;
• 1 pc. Metaflex panel enclosure for ball cabinet, stainless steel, incl. 2 doors, cage ladder, etc.;
• 1 pc. Ammeraal Beltech conveyor belt, length 800 cm, incl. stainless steel covers;
• 1 pc. Benier dough moulder, incl. dough infeed conveyor, centring roller, drag net, pressure plate, dough dividing blades, 4-piece & twisting device, coupled conveyor, sensors, controls, etc.

1 pc. Capway linear proofer, consisting of:
• 1 pc. oval linear conveyor, 9 tiers, total length approx. 540m, incl. platforms, curves, switches, etc.;
• 1 pc. panel enclosure, incl. 2 doors, 1 window, etc.;
• 1 pc. climate control system, controls, wiring, etc.;
• 1 pc. Tromp decorating conveyor, incl. conveyor belt, water spray system, platform, 7c pc. seed scattering units, 1 flower scattering unit, sensors, controls, etc.;

1 pc. lidding system, consisting of:
• 1 pc. lidding machine, incl. Siemens digital control, type Simatic touch;
• 1 pc. lid transport system, incl. robot, lid magazine, etc.;
• 1 pc. delidding machine;
• 1 pc. Venema waterjet cutting robot, type Decojet, stainless steel, incl. Fanuc; Robot, type M-710iC50, Safety fence, three cutting heads, etc.;
• 1 Robot controller, type Robot Controller R-30iA, incl. water pressure, compressor, frame, pipes, etc. (installed in the basement of the packing room).

1 Winkler Den Boer tunnel oven consisting of:
• 1 pc. oven loading device, incl. coupled feed conveyor, length approx. 16 m, incl. 3 x 90° bends, etc.
• 1 pc. wiremesh belt tunnel oven, belt size 2,300 x 330 cm, indirectly heated, incl. control, etc.;
• 1 pc. oven unloading device, incl. bread spray system, extractor hood, etc.;
• 1 pc. Certus Steam boiler, type E72M, incl. expansion vessel, efluent collection tank, lift pump, pipes, fittings, etc. (installed in the basement of the packing area).

1 pc. Divardy; needle depanner, stainless steel, incl. safety gate, coupling conveyor, bread conveyor belt, etc.
• 1 pc. Capway baking strap conveying system, consisting of:
• 1 pc. conveyor belt, approx. 60 meters long, incl. 7 x 90° bends, 1 S-bend, etc.;
• 1 pc. cooling tunnel belt, incl. extraction, etc.;
• 1 cleaning system, type Cleancap, incl. tin brush;
• 1 tin greasing machine, incl. extraction.

1 pc. Capway strap storage system, type Robocap, capacity approx. 6,000 straps, incl. overhead rails, robot, control cabinet, fencing, safety devices, etc.;

1 pc. Capway product cooling conveyor system for large-loaf bread, from depanner to packaging line, 4 tiers, total length approx. 985m, incl. curves, switches, transfers, etc.;

1 pc. Mettler Toledo metal detection system, type Viper BC, incl. rejection device with chute, conveyor belt, controls;

1 pc. Jasca; cold-water misting system, type JC-LDV, incl. pipes, controls, misting nozzles, etc.;

1 pc. Prepac inline desinfection tunnel, type Sunoven, type SU-110-A-2, incl. digital controls (not installed, available from stock)

Toast bread packaging system, consisting of:
• 2 pc. Hartmann conveyor belts, length 2 x 280 cm, belt width 40 cm;
• 1 pc. Hartman bread slicer, type Slicer Selectra 30, incl. infeed conveyor, length 240 cm;
• 1 pc. Hartmann bagloader, type GBK 420, incl. infeed conveyor, with half loaf splitter, clip- band closer, etc.;
• 1 pc. packaging belt, length 460 cm, incl. base cabinet;
• 2 pc. VWS Netherlands Labeling systems, type LP500-Twin, incl. 4 label printers, type LP500 blow, central control, type Octopus, etc.