Lalesse E-90 complete extruded snacks & cereals line

EXTRUDED SNACK FOOD LINE
Manufactured by LALESSE (Holland)
Nominal capacity up to 130Kgs per hour
with finished product packaging into 20-150 gram PE packs.
Line is now dismantled.
Year 1990,

This is designed for corn curl shape and corn (maize) as raw material. It is possible to double the capacity by adding another extruder, because from the dryer to the end of the line it can already handle double the capacity.
The line has one single screw extruder where the raw material (corn flour and water) is pressed through a die plate using high pressure build-up by the screw and high temperature created by sheer to expand the corn. The attached face cutter cuts snacks into desired length. After extrusion, the snacks are dried in a hot air belt dryer and coated with slurry made of oil and flavor powder in a rotating coating drum. Hot air is generated with an oil burner and hot air heater. Multiple head weight is measuring desired amount of crispy snacks, and automated packaging machine forms a consumer pack from the rolled preprinted material.

Line including the following equipment :
Mixing:
Item 1: Mixer moistener with 3 kW single shaft mixer, material stainless steel, batch volume approx. 500 liters
Item 2: Screw conveyor with a hopper, diameter 100 mm, electric motor 0.75 kW, all stainless steel
Extrusion, cutting, drying, storage:
Item 3: Single Screw Extruder type LALESSE E90 screw diameter 85 mm, includes vibrating feeder, several different dies and rotating cutter. Electric connection 24.5 kW, product touching parts stainless steel
Item 4: Round snacks cutting unit, electric motor 1.1 kW
Item 5: Pneumatic transport system with 1.5 kW centrifugal fan and feeding chute
Item 6: Intermediate product silo, volume approx 1 m3, with vibrating feeder material stainless steel
Item 7: Belt dryer, working with hot air, belt with 800 mm, length 4500mm, belt material stainless steel net, capacity 100000 kcal, temperature range from 100 to 250 C, insulated

Coating/Flavouring, storage
Item 8: Coating drum, diameter 450 mm, length 4000 mm, material touching parts stainless steel
Item 9: Mixing vessel / flavor system with speed controlled pump, electric connection 8 kW
Item 10: 3 belt conveyors with 240 mm wide PE belts, lengths 5.9-5.5 m 0.25 kW electric drives
Item 11: Ready product silo, volume approx 2 m3, stainless steel
Item 12: Screw pump with variable speed drive electric motor
Item 13: Die washing station, electric connection 11 kW

Cream Filling:
Item 14: Cream filling unit with single shaft mixer, tank volume approx 200 liters, stainless steel

Ring/Tube Cutting:
Item 15: Cutting unit for tubes, speed controlled with a variator

Ancillaries:
Item 17: Hot air generator - with a fuel oil burner, light fuel oil consumption 15-20 kg/h, burner ELCO EL 3 A.20 - P , hot air fan, ducting, insulation.
Item 18: Spare parts, set of dies, extruder screws, gauges etc

Chocolate Coating:
Item19: Lloveras 1800kg chocolate storage tank for
Item 20: Vacuum pump
Item 21: Chocolate pump
Item 22: Stainless stell Coating pan with a capacity of 250kg with 2 speeds
Item 23: Air blower

Weighing, Packaging & Cartonning
Item 24: 1 Coalza vertical for, fill & seal machine
Item 25: 3 vertical filling Packaging Machines with many collar
Item 16: Butler 3 320 Intermittent Motion Packing Machine