Crispbread dough plant

This plant is located in Germany and was only for test purposes in operation.
It was built in 2013 and it's like new.
An inspection is possible.
Dough Preparation Crispbread
Production as well as cooling down and ventilation of masses.

performance: approx. 1200 kg/h

Composition:
Flour = 30-40%
Water = 60- 70%

inlet temperature: + 30 ° C
outlet temperature: + 4 °
outlet density: approx. 400g/ltr.

Pos. 1
continuous mixer for masses
- Capacity max. 1,200 kg/h
- Base frame made of tubular stainless steel construction with bottom-mounted, height-adjustable machine feet
- Product receiving hopper for receiving continuously supplied dough components
- Dosing screw AE = 90mm made of stainless steel AISI 316 for the supply of dry components, driven by frequency controlled 0.75 kW three-phase current geared motor with adjustable speed
- additional connection flange for continual feeding of the liquid components

1 piece double-walled mixing cylinder made of stainless steel AISI 316, with integrated horizontal stainless steel mixing shaft, driven by frequency-controlled 4 kW three-phase current geared motor with adjustable speed

2 pieces flushing connections for circulation of a heating cooling medium
- Product outlet opening with connection piping to the following intermediate tank
- Connecting flange for connection to a customer supplied CIP cleaning system
- Connecting piping for connection of the individual components

1 piece stainless intermediate container 100 ltr.
- positioned immediately next to the above-named continuous mixer
- Capacity approx. 100 liters
- built on tubular stainless steel frame with bottom-mounted, height-adjustable machine feet
- Limit switch secured, hinged container lid
- Connection fitting for product infeed on tank top
- built-up stirring tool for continuous product movement, driven by three-phase current geared motor with constant speed (25 rpm)
- integrated level monitoring via Liquiphant brand Endress + Hausser, type FTL 360
- Product outlet opening with 90 °C connecting piping to the replicating progressing cavity pump
- bottom-mounted manually operated stainless steel flap valve DN100

1 piece CSF eccentric screw pump for supplying the mass to the following scraped surface heat exchanger
- built on stainless steel base frame
- Rotor shaft made of stainless steel AISI 304, driven by frequency-controlled 2.2 kW three-phase current geared motor with adjustable speed
- Replaceable stator made of food-approved elastomers, version, adapted to the mass used
- integrated magnetic table inductive flow meter of the brand Endress + Hauser
- Control via subsequent scraping heat exchanger

1 piece stainless 2 compartment pipe filter system
- in detail consisting of:
- 2 pieces tubular stainless steel filter cartridges with removable tubular stainless steel filters
- Manually operated 3-way valve made of rust-free stainless steel for alternating operation of the filters
- Required connecting bore for connection to the piping system
- Mounting materials

2 pieces scraped surface heat exchangers SSHE Mod.HD 804
- product input temperature max 30 ° C
- product outlet temperature min + 4 ° C
- Product cylinder made of stainless steel AISI316L
- Wiper blade made of stainless steel AISI316L
- Blade made of stainless steel AISI316L
- each powered by 15 kW electric geared motor with constant speed
- insulation by means of mineral wool
- Outer cylinder made of stainless steel AISI316L
- refrigerant glycol,
Temperature range -12 ° C,
Flow rate up to 12,000 Ltr./h

2 pieces glycol water control systems with modulating 3-way control valves
each consisting of:
- 3 pieces stainless steel ball valves 1 1/4 "
DN 40
- 1 pc. GEMÜ water valve
- 1 pc. GEMÜ limit switch
- 1 pc. Solenoid valve
- 1 pc. SAMSON 3-way valve DN 40
to -50 ° C
- 1 piece Transmitter
- 2 pieces Thermometers
- 1 piece pressure gauge 0-10 bar for water
- 1 piece safety valve
- 1 piece piping system incl.
Flange parts, fastening material etc., piping
electrically welded and polished inside
Glands executed acc. DIN 11851

1 piece flow rate measuring system
- brand Endress + Hauser
- Type Promag 53H, DN 40

1 piece air dosing system
complete including air flow measuring system

1 piece stainless steel cabinet to hold all necessary load controls
in detail consisting of:
- Dimensions (WxHxD): 1200 x 900 x 300 mm
- Degree of protection IP65 outside, IP20 inside
- Integrated main switch as well
Motor protection switches, motor contactors, transformers and
voltage monitoring
- Automation via Siemens S7-300
including the required signal conditioning instruments,
analogue and digital input and output cards
- Operation via Siemens color touch panel type MP277, integrated in the control cabinet door
- complete including Programming, circuit diagram creation, operating and maintenance instructions